>> Last Updated: 09/27/2009 07:16 AM Central Time <<


21. Manuals, Documentation, Parts Lists                    (Back to Topics)

Owners Manual  Parts Catalog On-Line  Shop Manual  Yamaha Install Sheets  Other Install Sheets Clymer Manual

 

Docs-Yamaha  Docs-Clymer Docs-Others  Parts X-Reference  On-line Parts Fiche  Parts Catalog  Specs/Sizes  State MC Laws 

  1. Yamaha Manuals   (updated 04/10/09)

     

     

    Owners Manual

     

    UNLOCKED PDF File of Owners Manual  - Printable - all or parts  <<== NEW 2007 Version

     

             Read only version of Owner's Manual (Not printable))

             http://www.starmotorcycles.com/assets/service/manuals/2005/LIT-11626-18-16_986.pdf

     

             Yamaha Owners Manuals - On-Line 

     

    Shop Manual

     

    Shop Manual - 1999-2007 US & Canada

     

    Zip file with Yamaha US-Canada VStar 1100 Shop manual, Owners manual - password is yamaha   <<== NEW

       This is for 2000-2004 US-Canada models - essentially the same as the ones below - just captured here

        as a second source - in case the one's below "go away" these are now on my server

     

    Zip file of Europe-Australia 1100 Service Manual & Supplement  http://www.infomatrix.net/1100_Manual.zip

         Above is for the 1999 Europe-Australia model - generally applicable to US bikes

            - except for some of the more recent wiring changes - 2 igniter plugs to 1 and the like

     

    Yamaha Install Sheets:

     

    Yamaha Windshield Mount (new)  click here (link fixed)

    Yamaha Windshield Mount (orig)  click here (link fixed)

    Yamaha Windshield Lowers    click here

    Yamaha Headlight Visor: click here

    Yamaha Light Bar    http://vstar1100.froggbox.com/PDF/lightbar1.pdf

    Yamaha Passing Lamps    http://vstar1100.froggbox.com/PDF/Passinglamps.pdf

                 Passing lamp Mount: click here

                 Passing Lamp Mount Diagram  click here

    Yamaha Signal Visor:  click here

    Yamaha Silverado Bags   http://www.nationalcycle.com/ispl/10-110414-000.pdf

    Yamaha Big Bars: click here

    Yamaha Small Bars:  click here

    Yamaha Sissy Bars:  click here        Related thread click here

    Yamaha Backrest: http://vstar1100.froggbox.com/PDF/backrest.pdf 

    Yamaha Luggage Rack: click here

    Yamaha Fender Rail:  click here

     

    Other Install Sheets:

     

    Road House Exhaust: Page-1 Page-2 Page-3 Page-4 Page-5

     

  2. Color Wiring Diagrams  Wiring Diagrams US

     

  3. Clymer Manual  (updated 09/08/09)

     

    "K"LYMER's MANUAL - ON-LINE - Browse By Subject / Major Part

     

    Click on this Link:  On-Line "K"lymer's Manual ( ID = great   PWD = falls

    Then follow this path via clicking on: 

    • Motorcycles

    • Yamaha

    • V-STAR 1999-2005

    • YOU ARE THERE

    NOTE: If you get the "time expired, start over" message, keep trying - it will eventually get you in.

     

    "K"LYMERS's MANUAL - DOWNLOAD  - BIG File 17.4M

     

    Clymer Manual - Purchase Hard Copy:

     

    Do a search for "Clymer Yamaha VStar 1100" at - Google, Amazon, Yahoo, etc to find best price

    Clymer at TheMotorBookStore $21

     

     

  4. On-Line Parts Fiche   (updated 1/10/06)

     

    Best - has Part Numbers & Prices:

    http://www.yamahasportscenter.com/fiche_select.asp?vcc=Motorcycles&mfg=Yamaha#FicheSelection

     

    http://216.37.204.206/xtremepowersports/Yamaha_OEM/YamahaMC.asp 

     

  5. Parts Catalog with Clickable Index

     

    http://vstar1100.froggbox.com/PDF/PartsCat2001Vstar1100Classic_vF2.pdf

     

  6. Specifications - Sizes   (updated 09/24/09)

     

    Basic "Specs" from - 02/2000 Test of 2000 1100 Classic - Courtesy of Motorcycle Consumer News

     

    • 48.7 HP - Rear Wheel

    • 57.2 lb-ft - Torque - rear Wheeel

    • 685 lb Wet Weight

    • 34.2 Avg MPG

    • 94 MPH top speed

    • 6.53 sec 0 to 60

    • 14.91 sec 0 to 1/4 mile

    • 85.59 mph 0 to 1/4 mile

    • 130.7 ft 60 to 0 mph braking

    • 1:13.51 power to weight ratio

    • Heavyweight Cruiser

    • 4 out of 5 - overall rating

     

    From Motorcycle Cruiser Magazine:

     

     

     

    Sparkplug Gap = 0.7-0.8 mm or 0.028-0.031 in

     

    Dual Fire Ignition

     

    Rear cylinder is number 1, front cylinder is number 2.

     

    Choke Cable Bolt (Carb end) - 5mm-.80 16mm bolt - stock is Phillips Head

     

    Replacement gas filter: Any automotive one will do. As long as it has 5/16 “ inlet / outlet

     

    Crank Vent Hose Size - 1/2 inch ID

     

    Fuel Tank Capacity - Regular & Reserve:

    Fuel tank capacity:      17.0 L (4.49 US gal) (3.74 Imp.gal)
    Fuel reserve amount:     4.5 L (1.19 US gal) (0.99 Imp.gal)

    Rounds out to: 3.3 gal main, plus 1.2 gal reserve  for total of 4.5 gal (US gal)

    Front Fork Diameter = 41mm

     

    Stock Rake = 33 degrees

     

    Risers - center to center = 4inches   Rise - Pull Back = 2" up and 0" back

     

    Threads on Linkages:

    Shift linkage  ... M6-1.0 (LH one end, RH other end)

    Brake linkage... M8-1.25
     

     

    Gear Ratios: 

    Model 1st 2nd 3rd 4th 5th Final
    1100 2.535 1.667 1.286 1.032 0.853 2.875
     650 2.714 1.900 1.458 1.166 .966 3.071

    Gear ratios: From a web forum - I Googled it: Was for Ram trucks - but still applies

    The term gear ratio simply means the ratio of # of teeth between two meshing gears. In a system where two gears mesh together, one of the gears will have power applied to it (the drive gear) and the other gear (the driven gear) will be turned by the drive gear.

    The ratio is simply the number of teeth on the driven gear divided by the number of teeth on the drive gear. In the case of rear axles, the pinion gear (the drive gear) has X number of teeth and the ring gear (the driven gear) has Y number of teeth. If we divide Y by X (Y/X) then we get the gear ratio.

    For example, a ring gear that had 43 teeth and a pinion that had 11 teeth would be a gear ratio of 3.916 (~3.92). A ring gear that has 39 teeth and a pinion that has 11 teeth would have a gear ratio of 3.545 (~3.55). I dont know if this is the actual number of teeth in our trucks, but its a possibility.

    If you have a drive gear that has MORE teeth than the driven gear than you have an overdrive system (the gear ratio is less than 1:1, or is often referred to as 0.72, etc.) The 4th and 5th gears in (some) trannys are this way, for reasons explained below.

    The gear ratio has the effect of changing the rpm and torque output of a system. If you have a gear ratio of 3.92 then the torque applied to the drive gear (pinion gear) is multiplied by the gear ratio, so the output of the driven gear (ring gear in a rear axle) is modified. But the rpm of the system is also modified. The rpm of the drive gear is DIVIDED by the gear ratio.

    For example. Lets say the torque output of an engine is driven through the transmission in 3rd gear (which is 1:1 or no change in torque or output due to the transmission). The engine creates 100lbft of torque at 2000rpm and is held at this rpm. The driveshaft would be spinning at 2000rpm, therefore the pinion gear would be spinning at 2000rpm. The torque applied to the pinion gear would be 100lbft.

    If the gear ratio of the rear end is 3.92:1, then we would multiply the input torque (100lbft) by 3.92 to get 392lbft of torque at the tires. However the rpm of the tires would also be different. If you take the input rpm of 2000rpms and DIVIDE it by 3.92, then this would be the rpm of the tires (2000/3.92 = 510rpm).

    The gears in a rear axle DO NOT make more power. They simply modify the torque output and RPMs at the tires at any given engine speed. Horsepower is simply torque*rpm. If you increase torque by 3.92, and divide the rpm by 3.92 you will end up with the same horsepower (at a given rpm).

    What the gear ratio can do is modify where the engine rpm is with respect to any given speed.

    With a 3.92 ratio the engine will be spinning at a higher rpm (and making more torque) with respect to a 3.55 ratio. The same is said for a 4.56 ratio.

    Doing the math for "our engine (HEMI), with our transmission (545RFE)" in first gear and the different rear axle gear ratios will show the difference. I will assume a 245/70/r17 tire (30.5" diameter).
    Engine rpm assumed to be 3000rpm (torque at 3000rpm is ~340 lbft).
    First gear ratio is 3:1

    3.55 gear ratio
    Engine rpm * 1/trans ratio * 1/rear axle ratio = Tire rpm
    Engine torque * trans ratio * rear axle ratio = Torque output at tires
    Therefore
    RPMS: 3000 * 1/3 * 1/3.55 = 282rpm at the tire (~26 mph)
    TORQUE: 340 * 3 * 3.55 = 3621 lbft

    3.92 gear ratio
    RPMS: 3000 * 1/3 * 1/3.92 = 255 rpm at the tire (~23 mph)
    TORQUE: 340 * 3 * 3.92 = 3998 lbft

    4.56 gear ratio
    RPMS: 3000 * 1/3 * 1/4.56 = 219 rpm at the tire (~20 mph)
    TORQUE: 340 * 3 * 4.56 = 4651 lbft

    RPM vs Gear vs Speed

     

    MPH

    RPM

    1st

    2nd

    3rd

    4th

    5th

    6th

    1000

      7

      10

      13

      16

      19

       

    1500

      11

      15

      19

      24

      29

       

    2000

      14

      20

      25

      32

      38

       

    2500

      18

      25

      32

      39

      47

       

    3000

      21

      29

      38

      47

      57

       

    3500

      24

      34

      44

      55

      66

       

    4000

      28

      39

      50

      63

      76

       

    4500

      31

      44

      57

      70

      85

       

    5000

      35

      49

      63

      78

      94

       

    5500

      38

      53

      69

      86

      104

       

    6000

      41

      58

      75

      94

      113

       

    6500

      45

      63

      82

      101

      123

       

    7000

      48

      68

      88

      109

      132

       

    7500

      52

      73

      94

      117

      141

       

    8000

      55

      77

      100

      125

      151

       

    Star Bike RPM vs. Speed Calculator  (added 11/07/07)

    Turn Signal Cancel operation: three things have to be "true" for the signal to auto-cancel after activation:

        1. Bike has to be currently in motion.
        2. Bike has to have traveled 150 meters (approx. 490 ft.)
        3. 15 seconds has to have elapsed.

     

    Stock Needles, Pilot Jets - Sizes:   (updated 01/29/09)

     

    -- US needles are 5DL 43-53-1. (Mikuni)
    -- Aust/Euro needles are 5DL 39-53-3/5 on carb 1 and 5DL 40-53-3/5 on carb 2.
    -- All pilots are 17.5.

    -- Jets are 112.5 in the front, 110 in the rear  Mikuni small round jets

    -- Stock needle jet size (starter jet) - 42.5

     

    Bolt Sizes from Part Numbers: (From H*)

    9 times out of 10 the answer is in the part number...

    BLT,BTTN HD 92017-
    06016-00 = 6mm x 16mm Button Head


    Not sure of the pitch...M1?

     

    Torque Specs - Bolts and Nuts: (from shop manual)   (updated 09/04/06)

     

            click for larger image

     

    Fuel Consumption Converter - found by Cobb: http://www.guycroft.clara.net/utils/mpgfromk.html

     

    DynoJet vs. Mikuni Jets Sizes:  (updated 5/4/08)

     

              Click for larger image

     

    Trouble / Malfunction Codes - Slow blinking codes dispalyed by the yellow engine light (repeat after pause)  (Updated 05/26/08)

     

           All years:    

    "3"  --  Throttle Position Sensor

    "4"  --  Speed Sesor

           Newer years:

    "15" -- TPS disconnected or shorted
    "16" -- TPS locked/jammed
    "42" -- Speed sensor defective
    "33" -- Ignition coil #1 primary lead shorted
    "34" -- Ignition coil #2 primary lead shorted
    "57" -- Fuel cut solenoid valve #1 disconnected/shorted
    "58" -- Fuel cut solenoid valve #2 disconnected/shorted

    VIN Decoder  http://www.motoverse.com/tools/vin/yamaha.asp

     

  7. Other Documents   (updated 03/31/09)

     

    Free Motorcycle Manuals for Download - http://www.carlsalter.com/motorcycle-manuals.asp

     

    State-By-State Motorcycle Laws (AMA)

    The Hurt Report - Old US Motorcycle Accident Info

    NHTSA Motorcycle Fatalities: 1990-99 (Conclusions Pg 4 & More Detail Pg 35)

    The MAIDS 2004 European Study of Motocycle Accident Info

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